In addition to our extensive injection-molded capabilities, we have significantly expanded our custom dip-molding capacity. As with injection- molded products, Caplugs can accommodate most needs for special design, shape and color of dip-molded products. Whatever your needs, Caplugs either has the tooling already available or will quickly design the best product solution.

Caplugs can provide custom designed dip-molded vinyl protection products in sizes up to 27 inches in diameter and 21 inches in length. And our custom vinyl comes in multiple shapes -- including round, square and flanged-- and in such materials as vinyl, foam, elastic, high temperature, translucents and more. (See chart for details.)

They are also available in an array of standard colors, including white, black, brown, orange, red, green, grey, blue and yellow.

Always conscious of the all-important time element, our extraordinary production department can deliver a prototype of your custom molded vinyl product within one week, or a tooling design within two weeks.


 

Custom Capabilities
 
Prototype Design & Samples 1 week
Production Tooling 2 weeks
Maximum Diameter
27 inches (686 mm)
Minimum Diameter
.054 inches (1.372 mm)
Maximum Length
21 inches (533 mm)
Minimum Length
.187 inches (4.750 mm)
Maximum Wall Thickness
.125 inches (3.175 mm)
Minimum Wall Thickness .030 inches (0.762 mm)
Shapes round, oval, flanged, boots, rectangular, square, various odd shapes, multi-dip, bellows
Materials vinyl, foam, matte, translucents, neons, phosphorescent, rigid, soft, elastic, high temperature, medical grade, static dissipative, and non-copper staining
Tolerances +/- .010 wall thickness
+/- .010 minimum
+/- .060 dip line
Standard Colors white, black, brown, orange, red, green, grey, blue and yellow
Secondary Operations punching, slitting, slicing, printing
Lot Traceability yes
Material Certification yes
Compliance to CGMP Standards yes