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In addition to our extensive injection-molded capabilities, we have significantly expanded our custom dip-molding capacity. As with injection- molded products, Caplugs can accommodate most needs for special design, shape and color of dip-molded products. Whatever your needs, Caplugs either has the tooling already available or will quickly design the best product solution.
Caplugs can provide custom designed dip-molded vinyl protection products in sizes up to 27 inches in diameter and 21 inches in length. And our custom vinyl comes in multiple shapes -- including round, square and flanged-- and in such materials as vinyl, foam, elastic, high temperature, translucents and more. (See chart for details.)
They are also available in an array of standard colors, including white, black, brown, orange, red, green, grey, blue and yellow.
Always conscious of the all-important time element, our extraordinary production department can deliver a prototype of your custom molded vinyl product within one week, or a tooling design within two weeks.
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| Custom
Capabilities |
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| Prototype
Design & Samples |
1 week
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| Production
Tooling |
2
weeks |
Maximum
Diameter
|
27
inches (686 mm) |
Minimum
Diameter
|
.054
inches (1.372 mm) |
Maximum
Length
|
21
inches (533 mm) |
Minimum
Length
|
.187
inches (4.750 mm) |
Maximum
Wall Thickness
|
.125
inches (3.175 mm) |
| Minimum
Wall Thickness |
.030
inches (0.762 mm) |
| Shapes
|
round,
oval, flanged, boots, rectangular, square, various odd shapes,
multi-dip, bellows |
| Materials
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vinyl,
foam, matte, translucents, neons, phosphorescent, rigid, soft,
elastic, high temperature, medical grade, static dissipative,
and non-copper staining |
| Tolerances
|
+/- .010 wall thickness
+/- .010 minimum
+/- .060 dip line |
| Standard
Colors |
white,
black, brown, orange, red, green, grey, blue and yellow |
| Secondary
Operations |
punching,
slitting, slicing, printing |
| Lot
Traceability |
yes
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| Material
Certification |
yes
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| Compliance
to CGMP Standards |
yes
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