Caplugs has long been the leading manufacturer of stock plastic protection products, with more than 3,000 styles, sizes, colors and other Caplugs options readily available . We also have tooling available to quickly custom produce more than 2,000 special shapes not shown in our catalog.

Caplugs can provide specially designed plastic caps, plugs, wraps, edge liners and nettings in sizes up to 18 inches, and in a wide variety of shapes and materials. Whether you require standard low-density polyethylene, fire-retardant , static-dissipative or high-temperature resistant materials, or any one of our wide array of material options, Caplugs can custom build the perfect, product protection solution to match your application. (See chart for details.)

We have injection-molding presses ranging from 7 to 400 tons. With our new equipment we can produce everything from small, high precision parts to those 18" in diameter. We know having the part our customers need is important, but having the ability to meet exact specifications is crucial – that’s why we purchased a state-of-the-art laser micrometer which ensures the highest measurement accuracy repeatable to +/-0.0002 inches.

Our injection molded plastic products come in an array of standard colors, including red, black, yellow, translucent, white, green, brown, orange, blue and grey, but we can also match colors to meet your requirements.

And because we employ a complete engineering department, technical support groups and prototype services directly in house, Caplugs can process and deliver your custom designed injection -molded products and tooling typically within four to six weeks, and production parts in one to two weeks thereafter.    

Custom Capabilities
 
Prototype Design & Samples 1 week
Production Tooling 4 to 6 weeks
Maximum Diameter
18 inches (457.2 mm)
Minimum Diameter
.09 inches (2.29 mm)
Maximum Length
5 inches (127 mm)
Minimum Length
.15 inches (3.81 mm)
Maximum Wall Thickness
.09 inches (2.29 mm)
Minimum Wall Thickness .03 inches (0.76 mm)
Shapes Round, tapered, threaded, rectangular, square, and various odd shapes
Materials low and high density polyethylene, polypropylene, medical grade, static dissipative, thermoplastic rubber, ethylene vinyl acetate, conductive and static dissipative polyethylene
Tolerances typically +/- .0002 inch per inch
Standard Colors red, black, yellow, translucent, white, green, brown, orange, blue and grey
Secondary Operations punching, slicing, drilling, printing, assembly, special packaging
Lot Traceability yes
Material Certification yes
Compliance to CGMP Standards yes