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Custom Engineered Solutions
Bring us your challenge. Our Team of design engineers will develop your custom solution whether you need a unique size, shape, material, color or have a specific process requirement. Through our design expertise, in house toolroom and extensive molding capabilities we can produce a custom part quickly and economically.
In-House Engineers
Standard Parts Modification
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A full team of in-house engineers will work one-on-one with you through every step of the process, from initial design to final production. Let the largest, most experienced engineering staff in product protection develop exactly what you’re looking for.

  • 15 Solid Work stations
  • 3D modeling
  • Rapid prototyping
  • Advanced tool room
  • 3,000 production-ready custom molds
  • Experience with hundreds of materials

Our team of experienced design engineers will help you select the right material from many available options to suit your application. Caplugs also has custom compounding abilities to formulate a unique material for your specific need.

Material Options:
  • Aluminum
  • Flex500®
  • Paper
  • Polyethylene Teraphthalate Glycol (PETG)
  • Low Density and High Density
  • Polyethylene
  • Nylon
  • Polypropylene
  • Silicone
  • Vinyl
  • Rubber
  • Adhesives
  • Conductive Polyethylene Copolymer (EVA)
  • Static Dissipative Ethylene Vinyl Acetate
  • Phosphorescent
  • Medical Grade
  • Fire Retardant
  • Photo Luminescent

Choose from materials that offer specific performance qualities, including:

  • Temperature-resistance
  • UV-resistance
  • Chemical/Fluid resistance
  • Glow-in-the-dark
  • Pantone color matching
  • Textured finishes for gripping
  • Translucence for light transfer
  • Glass-like clarity for visibility

Specify a secondary operation process to alter one of our standards parts for a specific application.



Hole Punch

Pad Printing

  1. Fill out the custom quote form.
  2. A sales engineer will contact you to discuss details and opinions.
  3. Receive and approve prototypes, 2D models or pre-production samples.
  4. Production process begins.