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Production Capabilities
Standard Medical Parts
Custom Solutions
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Caplugs medical device protection and molded components
As a qualified supplier to over 1,300 medical customers with more than 65 years of industry experience, Caplugs has the medical device components you're looking for. We are the only true national plastic molder of protective and functional parts for both medical devices and equipment. Caplugs is proud to be the molding partner for 25 of the top 30 medical device manufacturers. If one of our standard parts can't meet your requirements, our experienced in-house team of engineers will work with you to design exactly what you need.
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Caplugs Medical Production Capabilities

Caplugs offers a broad range of capabilities for diverse options to meet your individual specifications. No matter what your need may be, we have the materials, certifications, classifications and quality management system in place to provide ideal medical device protection solutions.

Molding Processes:

  • Injection
  • Vinyl Dip
  • Extrusion
  • Compression

Tested to Perform in Sterilization Processes:

  • Ethylene ozide (EO or EtO)
  • Gamma irradiation
  • Electron beam processing irradiation
  • (E-beam)
  • Autoclave

Materials:

  • Thermoplastic
  • Silicone
  • Polypropylene
  • Nylon
  • PolyCarbonate
  • Plastisol
  • PETG
  • Polyethylene
  • PVC
  • Polystyrene

Class:

  • FDA
  • Class 6
  • Biocompatible
  • Cytotoxicity

Certifications:

  • Non-phthalate
  • Latex free
  • Gamma and EtO Stable
  • ROHS Compliant
  • Anti-microbial
  • DEHP-free

Caplugs Standard Medical Parts

Choose from thousands of precision molded caps, plugs and other plastic components to protect your medical equipment and devices during critical processes, such as sterilization, packaging, shipping and storage

Custom Solutions

Let our experts work one-on-one with you to develop a unique medical protection solution that meets your exact need. Our full team of in-house design engineers will take you from initial design and prototyping, to tooling and final production.

Comprehensive 7-Step Process

  1. Concept and Design Dedicated technical sales specialists and engineers assigned to each project will design the best solution with 3D modeling compatible with all CAD platforms
  2. Rapid Prototyping Prototypes built in-house to confirm fit requirements before production approval
  3. In-House Tool Fabrication Molds made in-house for great process control, shorter lead times and easier modifications
  4. Full Production Capability From small volume runs to millions of parts
  5. Medical Component Approval Process Formal verification that part design and production processes comply with all your specifications, including chemical and physical analysis and full lot traceability
  6. Packaging We can meet special requirements like polybagging and corrugate-free
  7. Inventory Management We can inventory parts for JIT, Kanban and other warehousing requirements

Clean Room

  • Parts molded, inspected and packaged in room
  • Inspection table with ionization blowers
  • Regularly monitored particle counts with hand-held unit
  • Stringent quality management system
  • Ensures traceability and reproducibility
  • Certified ISO Class 8 clean room was tested in the operational state using the test materials outlines in ISO14644
  • Caplugs is an ISO13485 certified company. The ISO13485 quality management system applies to all clean room medical products.

Contact Us

Canada, Eastern - Frank Wozniak

Canada, Western - Stephen Suleski

Mexico - Click Here

Outside USA, Canada, & Mexico - D. Matt Sullivan

D. Matt Sullivan 843.810.8493 matt.sullivan@caplugs.com
Stephen Suleski 650.273.2918 stephen.suleski@caplugs.com
Jeff Good 614.653.0584 jeff.good@caplugs.com
Frank Wozniak 716.359.1038 frank.wozniak@caplugs.com
Halsey Components 303.840.7570 walter@halseycomponents.com

Call 1.888.CAPLUGS for more information.

Contact Us - Mexico

Outside Mexico - Click Here

D. Matt Sullivan 00.1.843.810.8493 matt.sullivan@caplugs.com
Stephen Suleski 00.1.650.273.2918 stephen.suleski@caplugs.com
Everest Sales & Solutions 33.3123.0848 productmarketing@everestss.com

Call 1.888.CAPLUGS for more information.