Plotter
An inexpensive, customizable option and the quickest way to produce samples from multiple file formats with no tooling.
Caplugs provides fully customizable, in-house die-cutting for product protection, masking and application-specific part needs. With no tooling required for many projects, Caplugs can produce die cuts from SolidWorks, CAD, JPG or PDF files, supporting lower costs, faster production and prototypes in as little as 24 hours.
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No tooling required for many projects
Lower cost and faster production
Supports simple or complex shapes
Useful for masking and product protection
Can be produced from common file types
Move quickly from file, sketch or drawing to a prototype die cut for fit, masking, protection or production review.
Caplugs supports custom converting needs in-house, helping streamline production and reduce handoffs.
Plotter, steel rule die-press, rotary die-cutter, flash cutter and magnetic plate die-cutting options support different sample, volume and production needs.
Standard and custom options can support magnetic, foam, adhesive-backed, rigid polyethylene, masking tape and other material needs where applicable.
Die-cut parts and masks can be supplied as rolls, sheets or as a multi-piece kits depending on the application and production environment.
Caplugs can support catalog die-cut parts as well as fully customized shapes, kits and application-specific solutions.
Caplugs offers five die-cutting processes to support different sample, production, material and volume needs for product protection and masking applications.
An inexpensive, customizable option and the quickest way to produce samples from multiple file formats with no tooling.
A low-cost option for short-term production, often referred to as a “cookie cutter die” approach.
Ideal for high-volume runs, using a cylindrical, solid engraved die for rotary press production.
Delivers extreme precision and repeatability with an oscillating knife system, using advanced nesting software to maximize yield and reduce material waste.
Ideal for high-volume runs, using a thinner magnetic plate tool wrapped around a base magnetic cylinder.
Caplugs can produce custom die cuts from SolidWorks, CAD, JPG or PDF files, as well as simple sketches or drawings. By supporting die-cut prototyping and custom converting in-house, Caplugs can help reduce upfront tooling requirements, accelerate development and support finished parts, masking solutions, rolls, sheets or kits.
Share a SolidWorks, CAD, JPG, PDF, sketch or drawing to begin evaluation.
Prototype die cuts can be produced in as little as 24 hours, depending on project requirements and file readiness.
Die-cut parts and masks can be supplied as rolls, sheets or pre-assembled kits depending on application needs.
Caplugs’ in-house die-cutting capabilities support custom shapes, masking solutions, product protection and kit designs without the tooling requirements of many other manufacturing processes. From simple files or sketches to production-ready rolls, sheets and kits, Caplugs can help move die-cut projects from concept to finished part quickly.
Die cuts can be produced from a SolidWorks, CAD, JPG or PDF file, helping reduce upfront cost and accelerate production.
Caplugs can create custom die-cut designs from a simple sketch or drawing, including simple circles, squares and more complex part geometries.
Prototype die cuts can be produced quickly to help evaluate fit, function, masking needs or product protection requirements.
Customized kit designs can support multi-mask projects, including applications in automotive, aviation and other complex masking environments.
Masks and die-cut parts can be supplied in rolls, sheets or pre-assembled kits depending on production and application needs.
Caplugs has capacity for full in-house custom converting, supporting a wide range of die-cut materials, shapes and production formats.
Caplugs can design and produce custom multi-part die-cut kits tailored to your application — combining shapes, materials and adhesive options into a single, ready-to-use solution.
Caplugs supports die-cutting across a wide range of materials and substrates for masking, protection and custom component applications. Material options can support requirements such as flexibility, adhesion, rigidity, magnetic properties and performance needs.
Talk to a Materials ExpertFind catalog die-cut parts and common shapes for masking, product protection and application-specific component needs.
Work with Caplugs to evaluate file format, material, geometry, masking requirements, kit design and production volume.
Caplugs die-cutting capabilities support a wide range of custom die-cut parts, masking solutions and product protection components across automotive, aviation, industrial and other applications.
Custom die cuts and multi-mask kits can support masking needs for production, finishing and protection applications.
Die-cut masks and kits can help support complex masking environments where fit, repeatability and material selection matter.
Custom shapes, pads, films or protective components can help protect parts during production, shipment or finishing.
Choose from a wide variety of die-cut flange covers including full face and four-bolt. Use cable ties to attach, finger-lock or choose an adhesive backed option.
Die-cut parts can support application-specific shape, substrate, adhesive, format or production requirements.
Contact our team to discuss your application requirements
Discuss Your ApplicationCaplugs die-cutting capabilities support a wide range of precision masking and protective die-cut solutions across electronics, medical, pipe, valve, flange and other application areas.
Electronics
Precision masking tape solution for plating and finishing processes. Recommended for powder coating, e-coating and anodizing, withstanding temperatures up to 400 degrees F with no adhesive residue. 3 mil polyester.
Electronics
High-temperature, pressure-sensitive crepe paper tape conforms to curved surfaces and strips clean hot or wet, delivering a sharp masking line with no residue up to 300 degrees F. Available in crepe paper.
Medical
Designed for powder coating and to protect critical areas during e-coating and anodizing with clean, residue-free removal up to 400 degrees F. 2 mil polyester with 1.5 mil silicone adhesive.
Pipe, Valve and Flange
Securely covers and protects the full face and sealing surfaces of ANSI B-16.5 and B-16.47 flanges, compatible with additional plugs or cable ties through bolt holes. High-density polyethylene.
Caplugs’ die-cutting capabilities are supported by quality systems, process controls and documentation practices that help ensure consistency from prototype through production. Whether you need a catalog die-cut part, a custom masking solution or a production-ready kit, our team can help evaluate your requirements and support reliable part performance.
Review catalog die-cut options and related resources to help evaluate your next masking, product protection or custom die-cut project.
Browse available catalog die-cut options and common shapes.
Browse PartsRequest a free sample to test tapes or die-cuts before you buy, giving you confidence in selecting the right solution.
Free SamplesConnect with Caplugs for help evaluating die-cutting materials and substrates.
Talk to a Materials ExpertShare your part, file, sketch, drawing or masking requirement for review.
Request a QuoteCaplugs supports in-house die-cutting for custom shapes, masking solutions, product protection and kit designs. Die cuts can be produced from SolidWorks, CAD, JPG or PDF files, with no tooling required for many projects.
Caplugs offers plotter, steel rule die-press, rotary die-cutter, flash cutter and magnetic plate die-cutting processes to support samples, short-term production, high-volume runs and different tooling approaches.
Yes. Many die-cut parts can be produced without tooling from common file formats such as CAD, SolidWorks, JPG or PDF, helping reduce cost and speed up production.
Caplugs can provide die-cut prototypes in as little as 24 hours, depending on project requirements and file readiness.
Caplugs supports die-cutting in materials such as PE, PP, TPE, magnetic materials and self-adhesive materials, along with options such as foam, adhesive-backed materials, rigid polyethylene and masking tapes where applicable.
A custom die-cut part or kit may be appropriate when a catalog part does not meet your shape, material, masking, protection, adhesive, format or production requirements.
Whether you need catalog die-cut parts, a custom masking solution or a fully customized die-cut design, Caplugs can help evaluate your file, material, shape, kit and production requirements.
