Whether you need a unique size, shape, material or color, or have specific requirements for your process, our full team of in-house engineers will work one-on-one with you through every step of the process, from initial design to final production.
Our experts will work with you wherever your project starts. We can do a full design for manufacturing analysis on your existing design to ensure the most cost-effective and efficient solution.
Prototypes built in house to confirm fit requirements before production approval, ensuring high-quality outcomes. Single cavity prototype tools are used to prove our designs.
For shorter lead times and lower costs, we can build
tools in as little as four weeks. We offer a wide range of cavitation options and an extensive
library of existing tools for scalability and efficiency.
Our wide range of manufacturing and equipment options allows us to efficiently produce the parts you need, whether a small volume run or millions of parts a year.
We offer shipment and inventory solutions such as JIT, EDI, Portal Management, ASNs and more. Caplugs can
also provide flexible and specialized packaging
options to meet customer needs.
With our design expertise, in-house tool room and extensive molding capabilities, we can produce a custom part quickly and economically. Let the largest, most experienced engineering staff in product protection develop exactly what you need.
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Our dip molding experts will work with you one-on-one to discuss and review the best solution for your needs. The dip molding process allows us to offer many parts in several lengths and thicknesses as well as a range of material additives - temperature resistance, UV stable, photo luminescent and more.
Caplugs’ extrusion product line includes edge liners as well as packaging and netting products. Our packaging and netting items are designed to protect parts from contaminants causing damage. Our plastic tubing, netting and containers are available in a wide variety of sizes, styles and colors. These products are ideal for industrial and consumer packaging, and can also be used as finished packaging solutions.
Caplugs Sleeve-Web is used to protect smooth, threaded or cylindrical parts as well as flat, irregular or nesting parts. A special series is also available for compressed air cylinders and bottles.Tubing
Our clear tubing is often used as an attractive package for displaying your product while also protecting it. Available in a wide variety of diameters and lengths.Edge Liners
Caplugs’ edge liners offer protection from sharp edges and openings in sheet metal. Grommets are available to protect electrical insulation, hoses and cables installed through holes punched in metal.
An extensive line of rubber parts and engineering services allows Caplugs to meet the needs of our customers in all markets. The goal is to manufacture quality parts, while keeping costs down. Each project is evaluated at the quote stage and hardened tools are used on each project. The Caplugs team has over half a century of experience in the rubber industry and can assist you with the best possible solution. Here are the key capabilities of our operation.
Regardless of the challenge, we offer solutions based on our extensive industry expertise and superior customer service and technical support. Our experienced staff will work with you to provide the best recommendations and service for any of your applications. This includes the following services.
With over three hundred customers and thousands of engineered products Caplugs has become a one stop shop for rubber solutions. These customers in a variety of markets have relied on our many years of experience. These markets include the following.
We do our own compound mixing for specific material performance attributes and have our in-house chemists test to assure performance and consistency. We are also able to develop custom compounds, as needed, to meet specific performance requirements for your unique application as follows.
Caplugs offers permanent vinyl coating for your metal products. From grips and hooks to furniture and more, we can coat your product in a wide variety of vinyl colors and finishes. From ergonomic foams to colorful double dips and UV resistant formulas, our team of experts can coat your product with a permanent finish that will not slip, rip or tear off.
Our die-cutting process is done in-house and is fully customizable, ensuring a quick turnaround and economical pricing.
Caplugs can die-cut any shape from simple circles and squares to complex designs. From rigid, durable materials to soft, flexible variations, we can produce a die-cut part more quickly and efficiently than anyone in the industry can.
Our team of experienced design engineers will help you select the right material from many available options to suit your application. Caplugs also has custom compounding abilities to formulate a unique material for your specific need.
Because every part and application has its own set of exact fit, temperature and quality requirements, Caplugs offers a wide range of customizing solutions from fully custom part design to hybrid modification and secondary finishing options.
Caplugs can help fully analyze your exact needs and medical part requirements to help simplify manufacturing, transport, storage and protection capabilities. Learn more about how design for manufacturability (DFM) applies for plastic medical products.