Caplugs offers medical device protection and molded component solutions for the top 30 medical device OEMs.

Medical Parts

Medical Solutions from Caplugs

As a qualified supplier to over 1,300 medical customers with more than 70 years of industry experience, Caplugs has the medical device components you're looking for. We are the only true national plastic molder of protective and functional parts for both medical devices and equipment. Caplugs is proud to be the molding partner for 25 of the top 30 medical device manufacturers. If one of our standard parts can't meet your requirements, our experienced in-house team of engineers will work with you to design exactly what you need.

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Custom Solutions

Medical Contract Manufacturing & Plastic Molding

Medbio is Caplugs’ new sister company, offering expertise in medical contract manufacturing and plastic molding. View our brochure to learn more about the full range of capabilities and experience offered by Medbio.

Medical Parts

Medical Production Capabilities

Caplugs offers a broad range of capabilities for diverse options to meet your individual specifications. No matter what your need may be, we have the materials, certifications, classifications and quality management system in place to provide ideal medical device protection solutions.

Molding Processes

  • Injection
  • Vinyl dip
  • Extrusion
  • Compression

Tested to Perform in Sterilization Processes

  • Ethylene oxide (EO or EtO)
  • Gamma irradiation
  • Electron beam processing irradiation (E-beam)
  • Autoclave

Class 8 Clean Room

  • Certified to ISO 13485
  • Hardwall and mobile options
  • White room available


  • Thermoplastic
  • Polypropylene
  • Polycarbonate
  • PETG
  • PVC
  • Silicone
  • Nylon
  • Plastisol
  • Polyethylene
  • Polystyrene

Medical Grade

  • Non-phthalate
  • Latex free
  • Gamma and EtO Stable
  • ROHS compliant
  • Anti-microbial
  • DEHP-free

Clean Room

Caplugs can manufacture parts in our certified Class 8 clean room. This space features three vision systems for standalone or integrated inline inspection, as well as end-of-arm and custom bagging automation. The stringent ISO 13485 quality management system applies to all our clean room medical products and ensures traceability and reproducibility. Contact us to learn more about our full clean room, portable clean rooms and other options for agile clean manufacturing.

Custom Solutions

Custom Product Protection for Medical Applications

Let our experts work one-on-one with you to develop a unique medical protection solution that meets your exact need. Our full team of in-house design engineers will take you from initial design and prototyping to tooling and final production.

Concept Design

Dedicated technical sales specialists and engineers assigned to each project will design solution options with 3D modeling, compatible with all CAD platforms.

Rapid Prototyping

Prototypes built in-house confirm fit requirements before production approval.

In-House Tool Fabrication

Molds made in house for greater process control, shorter lead times and easier modifications.

Full Production Capability

From small volume runs to millions of parts.

Medical Component Approval Process (MCAP)

Formal verification that part design and production processes comply with all your specifications, including chemical and physical analysis and full lot traceability


We can meet special requirements like polybagging and corrugate-free.

Inventory Management

We can inventory parts for JIT, Kanban and other warehousing requirements.


View the Medical Catalog

Explore the full line of standard medical parts and solutions available from Caplugs.

Download Catalog Request a Free Sample Kit

Request a Quote

When you need a custom protective part for a unique need, let the largest, most experienced in-house team of design engineers develop it for you from initial design to final production. We offer extensive custom molding solutions to meet your cost, performance, and production requirements

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