Rubber Molding Capabilities

Rubber Molding for Standard and Custom Components

Caplugs is a leading manufacturer of custom rubber molded components and catalog rubber parts that are in stock and ready to ship. Our in-house engineering and material compounding experts use compression, transfer and injection molding capabilities to deliver high-quality rubber components built to exact specifications.

Contact a Rubber Molding Expert
Caplugs rubber molded components and parts

Why Choose Caplugs for Rubber Molding?

Benefits of Rubber Molding

Flexibility and resilience

Reliable sealing

Vibration and shock absorption

Resistance to harsh environments and chemicals

Custom material and performance properties

Caplugs Advantages

Standard parts ship same day

In-stock catalog items ready for immediate delivery

Fast, economical custom solutions

Scalable production without sacrificing quality or speed

In-house material compounding

Custom formulations engineered for your requirements

We Make It Easy

Our rubber experts work with you collaboratively to resolve your project & key challenges

Dedicated Rubber Prototype Facilities

Secure your supply chain with 2 rubber manufacturing facilities in Malaysia & China with Class 8 cleanroom

One Stop Shop

Largest selection of plastics, vinyl & rubber components in the industry.

Rubber Molding Processes We Support

Caplugs assesses part geometry, material behavior, tolerance requirements and production volume to match the right molding process and elastomer to your application.

Compression Molding

Compression Molding

A proven, economical process for molded rubber parts, including prototypes and production components. Caplugs operates more than 70 presses ranging from 100 to 1,200 tons.

Transfer Molding

Transfer Molding

A process similar to compression molding, suited for more complex geometries where material flow and controlled cavity filling are important.

Rubber Injection Molding

Rubber Injection Molding

A molding process suited for more complex geometries and tighter tolerances, helping support repeatable production for technical rubber parts.

Rubber Extrusion Molding

Rubber Extrusion Molding

Extruded rubber is available in a wide variety of shapes and lengths. Extrusions can be spooled or cut to set lengths in-line.

Caplugs rubber compound mixing and material development
Material Knowledge

In-House Material Compound Mixing & Development

Our in-house chemists formulate and mix custom rubber compounds to deliver consistent processing, reliable performance and application-specific material properties. Caplugs supports a broad range of organic and silicone materials, including EPDM, NR, NBR, SBR, HNBR, CR, IR and FKM, with custom additives available for heat, UV, chemical and environmental resistance.

Comprehensive Material Testing

Every batch undergoes rigorous testing and validation to ensure quality, repeatability and long-term performance.

  • Material inspection and analysis
  • Physical property and life testing
  • Performance simulation testing
  • Processability and repeatability testing
  • MDR, SG, hardness, tensile and elongation testing on every batch
Custom Compound Options
  • Custom coloring for market branding
  • Self-lubricated NR and CR for assembly issues
  • UL94 5VA flame resistant EPDM and CR
  • Wear resistant SBR
  • FDA and medical grade Silicone
  • High temperature resistant Silicone with dielectric strength properties
  • FDA grade EPDM
Talk to a Materials Expert

We Make Custom Rubber Molding Easy

Our rubber molding experts work with you to determine the best solutions for your exact specification.
Our keys to success are:

1

Engage Early

Design support, DFM (Design for Manufacturability), and material selection to improve performance and reduce cost.

2

Mold It Right

Compression, transfer, extrusion, and injection molding across a wide range of elastomers.

3

Deliver Reliably

Flexible global manufacturing footprint to reduce lead times and ensure supply continuity.

Product Design

Collaborate with Caplugs on part function, geometry, fit, installation needs and design-for-manufacturability.

Material Selection & Compound Mixing

Evaluate material requirements such as temperature, chemical exposure, UV/ozone resistance, vibration dampening and regulatory needs.

Tooling & Prototyping

Support for in-house tool design and build, with prototyping to help validate fit, function and manufacturability.

Scalable Production

With nearly 100 presses and rubber molding capabilities across compression, transfer and injection molding, Caplugs supports production needs from smaller runs to high-volume applications.

Cleanroom Capability

Class 8 cleanroom capability supports material compounding, part molding and packaging for qualified applications.

Part Modifications & Secondary Operations

Additional operations may include deflashing, punching, slicing, drilling, printing, assembly and special packaging.

Custom rubber molding example

Have a drawing, sample or application requirement?

Share your specifications with Caplugs to evaluate material selection, tooling, tolerances, production requirements and secondary operations.

Request a Custom Quote
Specifications

Custom Molding Parameters

Prototyping:
1 week (3D printed)
3-4 weeks (soft tool)
Production Tooling:
5 to 6 weeks
Max. Diameter:
ø39.37 inches (1000 mm)
Min. Diameter:
ø.020 inches (ø.50 mm)
Max. Length:
47 inches (1200 mm)
Min. Length:
.040 inches (1 mm)
Max. Wall Thickness:
5.90 inches (150 mm)
Min. Wall Thickness:
.020 inches (.50 mm)
Shapes:
Round, tapered, threaded, rectangular, square, various odd shapes
Materials:
Natural rubber (NR), SBR, NBR, HNBR, EPDM, BUTYL (IR), Neoprene, Nitrile, Silicone, Fluorosilicone, Urethane, Vamac, Viton & BR
Tolerances:
RMA A3 (standard dimensions)
RMA A2 (critical dimensions)
Standard Colors:
Black, blue, green, grey, orange, pink, red, white, yellow (custom color matching available per Pantone or RAL)
Part Finish & Appearance:
Smooth to rough surfaces, per RMA F1, F2, F3 & F4 callouts
Flash Allowance:
T0.003 to T0.063, per RMA standards
Secondary Operations:
Punching, slicing, drilling, printing, assembly, special packaging
Lot Traceability:
Yes
Material Certification:
Yes
Material Test Report:
Yes
Choose Your Path

Standard Rubber Parts or Custom Rubber Molding?

Applications

Rubber Molded Parts for Diverse Applications

Customers across industries rely on Caplugs rubber molded components for sealing, protection, masking, vibration control, fluid handling and functional application needs.

Sealing & Protection

  • Grommets
  • Body plugs
  • Tube plugs
  • Protective covers
  • Stoppers
  • EPDM flashing standpipes

Vibration & Cushioning

  • Isolators
  • Mounts
  • Bumpers
  • Cushion components

Fluid Handling

  • Duckbill valves
  • Flapper valves
  • Hoses
  • Pump seals

Automotive & Equipment

  • Spark plug boots
  • Coil boots
  • Suspension components
  • Body plugs and bushings

Medical & Specialty

  • Sensor components
  • Oxygen delivery components
  • Medical rubber components
Rubber Molded Part Examples

Caplugs rubber molding capabilities support a wide range of molded components across automotive, HVAC, industrial, heavy equipment, masking, medical and other applications.

Rubber Bumper

Rubber Bumper

Industry
Automotive
Use
Lift Gate Bumper
Material
EPDM
Large Conduit Plug

Large Conduit Plug

Industry
HVAC
Use
Industrial Air Handling — Secures Against Foreign Objects and Debris
Material
NBR
2 inch Diaphragm

2" Diaphragm

Industry
Water Systems
Use
Commercial Plumbing Vacuum System
Material
Butyl
Wiring Connector Cover

Wiring Connector Cover

Industry
Heavy Equipment
Use
Cover for Wiring on Connectors on Heavy Machinery
Material
HNBR
Vibration Dampener

Vibration Dampener

Industry
HVAC
Use
Dampener for Silence and Vibration
Material
EPDM / Viton
Silicone Cap

Silicone Cap

Industry
Medical
Use
Protects Delicate Medical Devices During Shipping and Storage
Material
Silicone
Roofing Cap for Stand Pipes

Roofing Cap for Stand Pipes

Industry
Roofing
Use
Covers Roof Stand Pipes
Material
Silicone / EPDM
Sheet Metal Body Plug

Sheet Metal Body Plug

Industry
Automotive
Use
Body Plug to Seal Out Water and Environmental Contaminants
Material
EPDM
Manufacturing Confidence

Quality Management Systems

Our robust quality management systems are designed to support consistent manufacturing performance, process control and customer compliance requirements.

From PPAP support and ASTM testing to material traceability and dimensional validation, we help ensure every rubber molded component meets critical quality and performance specifications.

Capabilities include:

  • ASTM standards testing
  • Batch-to-batch material traceability
  • Dimensional and tolerance validation
  • Internal lab testing
PPAP Certification Quality Lab ISO Class 8 ISO Certification ARPM
Technical Resources

Rubber Molding Technical Resources

Review Caplugs rubber molding capabilities, material guidance and tolerance considerations to help evaluate your next rubber molded part.

From the Rubber Molding Experts

Explore additional guidance on material selection, custom compounding, tolerance planning and rubber molded part design.

Anti-Vibration Rubber Components: Material and Design Considerations

Read Article

Rubber Molding Questions

What rubber molding processes does Caplugs support?

Caplugs supports compression molding, transfer molding and rubber injection molding for standard products and custom molded rubber components.

Can Caplugs help with rubber material selection?

Yes. Caplugs can help evaluate elastomer options based on application requirements such as temperature exposure, chemical resistance, UV and ozone resistance, flexibility, hardness, vibration dampening and regulatory needs.

Does Caplugs manufacture both standard and custom rubber parts?

Yes. Caplugs uses rubber molding to manufacture standard catalog products as well as custom molded rubber parts designed around specific applications, dimensions, materials and production requirements.

When should I request a custom rubber molded part?

A custom rubber molded part may be appropriate when a standard product does not meet your fit, material, performance, tolerance, installation or production requirements.

What is rubber molding used for?

Rubber molding is used to produce elastomeric parts that need specific shapes, dimensions and performance properties. Common applications include sealing, product protection, masking, vibration dampening, cushioning and environmental resistance.

Ready to Start a Rubber Molding Project?

Whether you need a standard rubber product, a free sample to confirm fit, or a custom molded component, Caplugs can help evaluate your application, material requirements, tooling and production needs.

Caplugs rubber molded products