Caplugs All Pros: Joe W.

Caplugs All Pros: Joe W.



Lead Extrusion Technician Joe W. runs production for extruded products including plastic tubing. Over his three years at Caplugs, he's grown from technician to department lead, now managing the team that produces tubing in various styles and sizes.

Setting Up and Running Extrusion Machines

As department lead, Joe handles scheduling and organizes his team, laying out the daily or weekly plan. But the "lead" title doesn't mean he's stepped away from the machines.

"Every day, I get my hands dirty with them. I'm not just sitting at a desk," Joe said.

Joe and his technicians are responsible for the entire machine setup, from the tooling to the material to the boxes that hold the finished products.

No matter what kind of tubing may be requested, each setup requires precision and attention to detail.

“Whatever the customer wants, we can usually make it for them,” Joe said. “If they come in one day and tell me they want pink tubes, they get pink tubes.”

Monitoring Quality Throughout the Day

Once machines are running, the work is far from over. Joe and his team monitor production every hour or two, running quality checks to ensure parts stay within the required tolerances.

"It's not just set it and forget it. You definitely have to keep monitoring them routinely throughout the day," Joe explained.

This consistent monitoring ensures that every product meets specifications, whether customers need tubing with standard or heavy walls, or different sizes and lengths, every product meets specifications.

Handling Urgent Priorities

Rush orders are a regular part of manufacturing, and Joe's scheduling responsibilities mean he's constantly managing competing priorities. When urgent orders come in, Joe has to quickly reassess the production schedule and shift priorities.

"My job involves scheduling, so I have to sit there and say, 'Okay, this is a high priority. I've got to bump this in front of all this other stuff now,'" he explained.

"For my job, I want to get things out the door as quickly as possible while also getting good product out there too," Joe added.

Taking Pride in the Work

For Joe, the satisfaction comes from the hands-on work itself, assembling machines, troubleshooting issues and producing quality parts.

"I like being able to work with the guys. I enjoy taking stuff apart, putting it together, and I take pride in being able to make nice parts," Joe said. "I hope that the people who are buying what I make enjoy them as well. I just like being able to get my hands in there with the guys and doing what I'm good at."

"I'm grateful for the opportunities that I've gotten," he added. "I came in here with the opportunity to be a technician and to learn all the stuff that I've learned, and then to be able to grow into now being department lead. Definitely grateful for the opportunity that Caplugs has given me."

Extruded Solutions That Protect

The tubing Joe's team produces serves critical packaging needs across industries. Round and square tubing provides protection for parts during transport and storage, available in multiple sizes, lengths and wall thicknesses.

Behind every order is Joe and his team setting up machines, monitoring quality and making sure products meet the standards customers rely on.

Thank you, Joe, for your hands-on leadership and commitment to producing quality packaging solutions!

Learn More About Caplugs Extruded Products

Caplugs manufactures a variety of extruded parts including plastic tubing and protective netting. All extruded solutions are made in-house at our Buffalo, NY facility and available in a range of colors and elasticity levels to meet your specific packaging needs.

Browse our selection of extruded products including tubing, netting and containers or contact us through our site or by phone to discuss your application.

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